Dimensional tolerances
During extrusion, dies are subject to stress and deformation.
Die life, product quality and geometrical tolerances are
improved by optimizing the die conception. In critical cases, zero
trial dies cannot be conceived on the sole basis of the die maker's
experience.
This is why MTD performs
CAD die conception together with numerical simulation
(Simulation-Aided Design).
This
allows
to
reduce
die corrections and save trials.
Starting from standard CAD drawing, the designer launches the
simulation. The system then generates both 2D and 3D model
geometries, FE meshing and computation, fully automatically, without
user intervention, and the resulting thermo-mechanical corrections
and tongue drop prediction are available on the screen after about
one minute (quick MTD FE solver).

Thermo-mechanical
deformation may lead to die deflection and unstable exit flow (left hand side)
or inaccurate profile thickness (right hand side). The MTD model predicts and
corrects deflection angles, thermal stress corrections, tongue drop, and ensures profile tolerances